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Steamtech Innovative Machinery Pvt, Ltd. Is A Best Name As Dal Grain Dryer Manufacturer And Exporter In India.
Your Journey towards Guaranteed Lentils Seed Drying Results!
At Steamtech Innovative Machinery Pvt. Ltd., Rajkot, Gujarat, we take pride in manufacturing advanced Dal Dryer Machines designed to meet the drying requirements of dal processing units, pulse mills, lentil processing plants, and food processing industries. Our continuous and automatic Dal Dryer is engineered to provide uniform moisture reduction while preserving the quality, color, texture, and nutritional characteristics of pulses and lentils. The system helps processors achieve reliable drying performance, improved storage stability, reduced post-harvest losses, and consistent product quality throughout the year, including during monsoon and high-humidity conditions.
Since 2006, Steamtech Innovative Machinery Pvt. Ltd. has been a trusted industrial dryer manufacturer serving grain, seed, pulse, oilseed, and food processing industries. With more than 600 successful installations, ISO 9001:2015 certified manufacturing processes, patented drying technology, and global supply experience, we deliver customized drying solutions designed for low operating costs, reliable performance, and efficient moisture reduction across diverse industrial applications.
Introduction:
Steamtech Dal Seed Grain Dryer Machine are fully automatic and continuous in operation and ensure best quality of all types of dals. Dal, also known as lentils , holds significant cultural and nutritional importance worldwide. From lentils and chickpeas to beans and peas, pulses are a vital source of protein, fiber, vitamins, and minerals in many cuisines. However, the post-harvest handling of pulses, including drying, plays a crucial role in maintaining their quality and preventing spoilage. Our Industrial Grain Dryer is meticulously engineered to address these challenges, offering precise control over the drying process to ensure consistent, high-quality results.
Due to the fact that dal dryer or grain dryer is a single pass dryer, the quality of the dal is not damaged because mechanical activity is only used once to carry dals for drying. It keeps the moisture in the dal at the desired level by giving uniform drying. Dal dryer reduces waste of fuel, electricity and drying time.
Capacity Of Steamtech Lentils Grain Drying Machine
Our Dal Grain Drying equipment in India is available in a range of capacities to cater to the diverse needs of pulse processing facilities, ranging from small-scale operations to large-scale industrial plants. Whether you're a local dal mill serving the community or a global supplier of pulses, our dryer can be customized to accommodate your production volume effectively. With scalable options and modular design, our dryer offers flexibility and versatility to meet evolving business requirements.
For example, our smaller capacity dryers are ideal for small to medium-sized enterprises (SMEs) or agricultural cooperatives looking to process dal on a modest scale. These units are compact, space-efficient, and designed for easy integration into existing production lines.
On the other hand, our high-capacity dryers are tailored for large-scale operations, such as commercial soybean milling facilities or industrial processing plants. These units boast impressive throughput rates, allowing for continuous, high-volume drying without compromising quality or efficiency.
Capacity of Splited Lentils Dryer Machine:
Conical Dryer: 50 - 1500 Tons per Day
Dal Dryer can be operated throughout the year even during off season.
Operation
Equipped with an advanced operating system, our Dal Drying system provides operators with intuitive controls and real-time monitoring capabilities for optimal drying performance. The system allows precise adjustment of critical parameters such as temperature, airflow, and humidity, ensuring uniform drying and minimizing the risk of over-drying or under-drying. Operators can easily tailor the drying process to specific pulse varieties, moisture levels, and processing conditions, resulting in consistent quality and maximum efficiency.
A convective drying system is used in the dal drying machine. To avoid irregular feeding by manual input, the dal are continuously supplied into the dryer directly from storage or warehouse.
Our automated dal dryer's heat exchanger generates hot air, which is provided to the drying chamber for dal conditioning. An electrical control panel board is used to control the feeder, temperature, and retention time. The activity is continuous, and drying is done effectively by moving air through bed thickness.
Heat Energy Sources
You get 4 types of Heat Energy Sources, which fit best for your unit:
Biomass briquetting coal-fired
Gas fired
Oil / Diesel fired
Electrical
Benefits:
Saves Time and Effort: Our Dal Drying technology streamlines the drying process, saving valuable time and labor for pulse processing units and dal mills.
Reduced Dal Breakages: With gentle drying technology, our dryer reduces dal breakages, minimizing product losses and maximizing yield.
Retention of Original Color: The precise control offered by our dryer ensures that the original color of dals is retained, enhancing their visual appeal and marketability.
Eliminates Wet and Dry Hoppers: Our dryer eliminates the need for wet and dry hoppers, streamlining the drying process and reducing infrastructure costs.
Direct Unloading from Pit: Dals can be unloaded directly from the pit into the dryer, eliminating the need for manual handling and reducing labor requirements.
Operable in All Conditions: Our Dal Dryer can be operated even when natural sunlight is not available, ensuring uninterrupted production and drying operations.
Suitable for Dal Industry: Designed specifically for the dal industry, our dryer meets the unique requirements of dal mills and pulse processing facilities.
Better Quality of Dals: Through uniform and gentle drying, our dryer ensures better quality of dals, enhancing their flavor, texture, and nutritional value.
Easy Operation and Management: Dal Dryers from Steamtech are easy to operate, promoting smooth management within the unit and reducing operational complexities.
Uniform and Gentle Drying: Our dryer achieves uniform and gentle drying of dals, facilitating longer storage and warehousing without degradation.
Features:
Fully Automatic Operation: The Dal Dryer operates fully automatically, minimizing the need for manual intervention and ensuring consistent drying results.
Continuous Operation: Engineered for continuous operation, our dryer maximizes throughput and productivity, enabling dal mills to meet production demands efficiently.
Uniform Drying: Our drying technology achieves uniform drying throughout the drying process, ensuring consistent moisture removal and preventing over-drying or under-drying of dals.
High Energy Efficiency: Developed with high energy-efficient proficiency, our dryer minimizes power demand in the unit, reducing operating costs and environmental impact.
Gentle Drying Process: Dal drying is completed gently without degrading dal properties, preserving their nutritional integrity and sensory qualities.
Suitable Moisture Level: Our drying system ensures that dals reach the suitable moisture level for storage and further processing, minimizing the risk of spoilage.
One-Time Investment: Investing in our Dal Dryer offers long-term benefits, providing a reliable and efficient drying solution for years to come.
Auto Temperature Controlling System: The dryer is equipped with an auto temperature controlling system, ensuring precise temperature control throughout the drying process.
Space Friendly: With a compact design, our dryer optimizes space utilization, making it suitable for both new installations and retrofitting existing facilities.
Other Advantages:
Modular Construction: Our industrial dal dryer machine features sectional construction, reducing project design, transportation, assembling, and installation time.
Process Adaptation: All variables, including temperature and duration, can be accurately modified based on specific requirements, ensuring optimal drying conditions.
Energy Efficiency: The airflow and heat flow are precisely managed to optimize efficiency while adjusting exhaust air temperature, minimizing energy consumption.
Made in India: Proudly manufactured in India, our Seed Dryer is a testament to our commitment to quality, innovation, and customer satisfaction. With locally sourced materials and patented technology, our dryer delivers exceptional performance and reliability, backed by responsive customer support and readily available spare parts.
Available In:
Conical Dryer
What Is the Price of a Continuous Dal Dryer Machine?
The price of a Continuous Dal Dryer Machine depends on factors such as production capacity, pulse type, moisture reduction requirement, heating source, automation level, and plant layout. Since every dal processing plant has unique production requirements, Steamtech Innovative Machinery Pvt. Ltd. designs customised drying solutions instead of offering fixed catalogue prices.
When evaluating the investment, it is important to consider the overall performance of the drying system rather than only the initial equipment cost. A properly engineered dal dryer helps achieve uniform moisture reduction, minimise grain breakage, maintain natural colour and quality, improve storage stability, and support efficient year-round production. Share your production capacity, pulse type, moisture levels, and preferred heating source with our engineering team to receive a customised technical proposal and budgetary quotation designed specifically for your processing plant.
Frequently Asked Questions (FAQs) About Dal Dryer Machines:
What is a Dal Dryer Machine?
A Dal Dryer Machine is an industrial drying system used to reduce excess moisture from processed dals, pulses, and lentils before storage, packaging, transportation, or further processing. Proper drying helps improve product quality, storage stability, and shelf life.
Why is drying important for dals and lentils?
Excess moisture in dals and lentils can lead to fungal growth, discoloration, quality deterioration, storage losses, and reduced market value. Controlled drying helps maintain product quality and ensures safer storage conditions.
What moisture level can be achieved using a Dal Dryer?
The target moisture level depends on the type of pulse, storage duration, and processing requirements. Steamtech Dal Dryers are designed to help processors achieve the desired storage moisture level through controlled and uniform drying while maintaining dal quality and minimizing breakage.
Can dals be dried during monsoon and heavy rain conditions?
Yes. Steamtech Dal Dryers are designed for year-round operation, including monsoon seasons, heavy rain, and high-humidity weather conditions where traditional open-yard drying becomes difficult and unreliable. The controlled drying process helps achieve the desired moisture reduction regardless of weather conditions.
How does a continuous Dal Dryer work?
A continuous Dal Dryer moves the product through a controlled drying chamber where heated air removes excess moisture uniformly. The continuous process helps achieve consistent drying results while supporting high-capacity industrial production.
Can Steamtech Dal Dryers dry wet lentils without damaging their quality?
Yes. Steamtech Dal Dryers are designed to remove excess moisture from wet lentils and pulses through a controlled and uniform drying process. The system helps maintain product quality, color, texture, and processing characteristics while achieving the desired moisture reduction.
Can wet pulses and lentils be dried without affecting their color and properties?
Yes. Steamtech Dal Dryers are engineered to achieve controlled moisture reduction while helping preserve the natural color, appearance, texture, cooking characteristics, and overall quality of pulses and lentils, making them suitable for commercial processing applications.
Why is controlled and uniform drying important for lentils and pulses?
Controlled and uniform drying helps prevent uneven moisture distribution, discoloration, quality variation, storage problems, and product breakage. It also improves product consistency, storage stability, and processing performance.
Which types of pulses can be dried in a Dal Dryer?
Steamtech Dal Dryers can be used for various pulses and lentils including Chana Dal, Toor Dal, Moong Dal, Urad Dal, Masoor Dal, Green Gram, Black Gram, Yellow Peas, Split Pulses, and other pulse-based products.
Which industries use Dal Dryer Machines?
Dal Dryers are widely used in dal mills, pulse processing plants, lentil processing units, food processing industries, grain processing facilities, export-oriented processing units, and pulse storage operations.
Can Dal Dryers help reduce product breakage?
Yes. Controlled and gentle drying helps reduce product stress and supports better handling characteristics, which can contribute to lower breakage compared to uncontrolled drying methods.
What heat sources can be used with a Dal Dryer?
Steamtech Dal Dryers can operate with biomass-fired hot air generators, gas burners, diesel systems, steam heat exchangers, or thermic fluid heat exchangers depending on fuel availability and project requirements.
How do I choose the right Dal Dryer capacity?
The ideal dryer capacity depends on daily production volume, incoming moisture content, desired output moisture, available operating hours, plant layout, fuel availability, and future production requirements.
How can a Dal Dryer help reduce processing costs?
Steamtech Dal Dryers are designed for energy-efficient operation and optimized heat utilization. Continuous drying, efficient airflow management, and flexible heating options help reduce overall drying costs and improve operational efficiency.
What are the advantages of Steamtech Dal Dryers over traditional drying methods?
Steamtech Dal Dryers are designed to dry wet dals and lentils throughout the year, including during monsoon and high-humidity conditions. The system helps achieve uniform moisture reduction while preserving product color, quality, and processing characteristics. Additional benefits include low operating costs, continuous automatic operation, reduced dependence on weather conditions, and reliable performance for commercial pulse processing facilities.
Can Steamtech Dal Dryers operate throughout the year?
Yes. Steamtech Dal Dryers are designed for reliable operation throughout the year, including monsoon seasons and challenging weather conditions, helping processors maintain uninterrupted production and achieve consistent moisture reduction.
Why do dal processors choose Steamtech drying solutions?
Steamtech Innovative Machinery Pvt. Ltd. has been manufacturing industrial drying solutions since 2006. With more than 600 successful installations, ISO 9001:2015 certification, patented drying technology, and global supply experience, Steamtech provides customized drying solutions trusted by dal mills, pulse processors, food manufacturers, exporters, and agro-processing industries.
Is Steamtech's Dal Dryer suitable for large-scale commercial operations?
Yes. Steamtech designs customized Dal Dryers for small, medium, and large-scale processing facilities requiring reliable, continuous, and efficient drying solutions for pulses and lentils.
How does Steamtech help reduce post-harvest and storage losses?
By reducing excess moisture to safe storage levels, Steamtech Dal Dryers help minimize spoilage, fungal growth, quality deterioration, storage losses, and product rejection, helping processors preserve product value and improve profitability.
Why doesn't Steamtech display a fixed Dal Dryer Machine price?
Every pulse processing plant has different production capacities, pulse varieties, moisture conditions, and automation requirements. To recommend the most suitable drying solution, Steamtech prepares customised technical proposals and budgetary quotations based on each project's engineering requirements.
Which factors influence the cost of a Dal Dryer Machine?
The overall investment depends on production capacity, pulse type, moisture reduction requirement, heating source, automation level, material handling integration, and installation scope. These factors determine the most suitable drying system for your plant.
How can I receive a quotation for a Dal Dryer Machine?
Simply share your production capacity, pulse type, inlet moisture, target moisture, preferred heating source, and project location. Our engineering team will recommend the most suitable drying solution and prepare a customised technical proposal with a budgetary quotation.
How are lentils harvested?
Lentils are generally harvested when the plants turn yellow-brown and the seeds become firm. Depending on crop conditions, harvesting may be done directly with a combine harvester or after cutting and windrowing. If harvested lentils contain excess or uneven moisture, controlled drying helps prepare them for safer storage and processing.
How many hours does it take to dry lentils?
Lentil drying time depends on Initial Moisture, target Final Moisture, drying temperature, ambient humidity, dryer capacity and feed rate. Because every batch or operating condition is different, an exact drying time should be determined after evaluating the material and required output.
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